SUSTAINABLE HTIS · RCF & CS FREE · UP TO 1300°C

HYBRID SYSTEM

A new sustainable high temperature insulation system for fired units across almost all industries, up to 1300°C — RCF and CS free.

°C
Max firing temperature
Up to
%
Energy savings
months
Proven at Villeroy & Boch
System build layers
ABOUT HYBRID

A NEW GENERATION OF HIGH TEMPERATURE INSULATION.

HYBRID combines PCW, microporous and LBP technology into one sustainable lining system for fired units up to 1300°C — free of RCF and RCS risk, with a longer service life and up to 50% lower energy consumption.
Field-proven at Villeroy & Boch, with no wear, no shrinkage and no dust formation after months of continuous operation.

01.

About Hybrid

The HYBRID SYSTEM explained.

02.

Knowledge Base

PCW, microporous & LBP technology.

03.

Product Selector

Find your solution fast.

SYSTEM BUILD

THREE PARTS, ONE SYSTEM.

From hot face to cold face, HYBRID combines a PCW front panel, a microporous core and a backup system into one engineered lining — thinner, safer and more durable than traditional fibre or brick linings.

01.

PCW Front Panel

1600°C-rated PCW wool board elements on the hot face — RCF and RCS risk free. Modeled as SoliBoard ULS (320 kg/m³) and SoliBoard PCW Pure (300 kg/m³).

02.

Microporous Core

Promalight 1200 & 1000 panels deliver maximum efficiency between 1000°C and 500°C. Modeled as Promalight 1200 (450 kg/m³) and Promalight 1000X (280 kg/m³).

03.

Backup System

LBP fibre or Calcium Silicate board brings the cold face down to a safe working temperature. Modeled as Promasil 1000 (300 kg/m³) with SoliBlanket or Alfablanket 128 kg/m³ joints.

01.

RCF and RCS Free

No Refractory Ceramic Fibers and no risk of respirable crystalline silica formation — a safer lining for your installation team.

02.

Thinner, Lighter, Better

Up to 70% less heat accumulation than IFB linings and up to 50% lower energy consumption.

03.

Easier to Work With

Less overhead dust, no tearing during installation and even thickness across every blanket and board.

WHY HYBRID

WHAT SETS THE HYBRID SYSTEM APART.

Three advantages define the HYBRID SYSTEM: fiber safety, thermal efficiency and ease of installation.

months
Continuous operation, zero wear, zero shrinkage
PROVEN IN THE FIELD

HYBRID SYSTEM IN ACTION AT VILLEROY & BOCH.

Villeroy & Boch, a leading manufacturer of ceramic products, has implemented the HYBRID SYSTEM in its production facility in Mettlach, Germany. After 8 months of continuous operation, the system shows no wear or deformation, no dust formation or chemical degradation, and stable insulation with significantly reduced energy consumption.